Building a Cherry Sidecar Drink Table

I started this table design quite a while ago, as a challenge to build something new using a single board. I found a single 5/4″ x 6″ rough cut cherry board at Architectural Salvage in Columbus, and thought it would be the perfect use. The design was simple, two stave legs with a single cross foot at the bottom, something I thought was reminiscent of a Nakashima design.

IMG_2331

I wanted this table to be the right height to sit next to an arm chair, about 25 inches, and with a top just big enough to hold a drink or two, my personal choice is a Bulleit Rye Manhattan. I milled my rough board down to an inch thick, and cut the legs to 2 inches wide. The cross bars and foot are cut at 1.5 inches wide. I love using Irwin’s Quick Clamps to hold things in place while I’m playing with a design.

IMG_2276

This was a first opportunity for me to try a few things; first, I hand cut the bevel on the feet and the recess on the bottom with a chisel and block plane, something I had not done before. Second, I used a half-lap dado through the foot and cross bar at the bottom to give the a stronger joint. Third, I used visible 5/16″ dowels in all the joints to strengthen the staves to the cross bars.

IMG_2279

I wanted the top to be just big enough to hold a drink, after some trial and error, I settled on a 12 inch by 8 inch top. I ripped two pieces to width, and jointed the edges with a hand plane to glue up; using a pair of biscuits to help keep things aligned. Using my miter saw, I cut the top into an elongated octagon, using the same angle I planed onto the foot, about 15 degrees. You can see the dowel sticking out at the bottom of the legs here before I cut them flush with a Japanese pull saw.

IMG_2287

After dressing the edge of the top with a 15 degree chamfer router bit, I sanded all the surfaces to 220 grit with a random orbit sander and a hand sanding block. For a finish, I wanted something durable but also easily repaired. I settled on Danish Oil to bring out the grain in the cherry, then a coat of brush on lacquer and polished out with some finishing wax.

IMG_2427

Overall, I’m very happy with the look and design of the table, but tuning in the legs and feet to keep the table stable with four small and closely spaced feet was a challenge. I found it easiest to set the foot a little proud of the two stave legs and the plane down the contact patches until it was all level.

IMG_2333

The top was attached simply, but I tried to consider wood movement in the top. In this design I ran the grain of the top in the same direction as the cross member in the frame. Two screws through the cross member hold the top down; the holes for the screws are counter-bored and plugs with dowels. In future designs, I ran the top perpendicular to the cross member, and used some different methods to accommodate wood movement.

IMG_2335

Advertisements

4 thoughts on “Building a Cherry Sidecar Drink Table

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s